DCBD Double: High-current DC Disconnector for very high current Laminated Busbar Systems

The DCBD Double is G Corner's high-current DC disconnector for very high current applications, covering ratings from 84 kA to 168 kA through a double-unit configuration. With solid silver contacts, patented fixed carriers, and a visible open gap, it provides reliable off-load isolation and operator confidence at the highest current levels in the DCBD range.

Product Description

The DCBD Double is a high-current DC disconnector rated from 84 kA to 168 kA at up to 1,500 Vdc, designed for off-load isolation in busbar and rectifier installations where single-unit current ratings are not sufficient. The double-unit configuration allows the DCBD range to extend to the very high current levels required in large-scale refining operations, while retaining the same construction principles, materials, and performance characteristics as the DCBD Single.

The moving contacts engage directly with patented fixed carriers attached to the busbar plates, creating a clearly visible open gap when in the isolated position. This gives operators immediate visual confirmation that the circuit is de-energised before any maintenance work begins. Contacts are manufactured from solid silver, providing excellent conductivity and resistance to surface degradation in industrial environments. Busbar plates are available in copper or aluminium and can be connected to the busbar system by bolted or welded joints.

The DCBD Double is electrically actuated as standard and is designed for horizontal mounting. It includes deformability in all three axes as standard, allowing the disconnector to absorb the thermal expansion and contraction of the busbar system over its operational life. Higher deformability options are also available.

All G Corner products are engineered to the specific requirements of each application. The DCBD Double represents what we can achieve for very high current disconnection on laminated busbar systems - the exact configuration, current rating, and options will be developed with you to suit your installation.

Features

The following features are standard to the DCML

  • Low voltage drop
  • Low maintenance
  • Self-supporting design
  • Connect to Al or Cu busbars
  • Visible isolation gap
  • High deformability tolerance
168 kA

Maximum Current Rating

10 kVp

Impulse voltage withstand - open position

12 X

Short Circuit Withstand (1 second)

Use cases

Typical Applications

Providing safe and reliable isolation of very high current circuits before maintenance work begins. The DCBD Double's visible open gap gives operators immediate confirmation that the circuit is de-energised, supporting safe working practices and compliance with isolation procedures at the highest current levels found in large-scale refining operations.

Capabilities

Product Options

The DCBD Double can be configured with a range of options to suit specific installation and operational requirements. These are discussed and agreed during the engineering process for each project.

As with all our products displayed online, this example high-current DC switch is an illustration of a fully customisable product that will be tailored to individual business requirements. 

Pre Contact – Charge Clearing contact available (<10A)
Pneumatic actuation option
RTD temperature monitoring
Inductive Limit switches
Operational / mechanical counter
Padlocking
Key lock provisions
Manual interlocking
Control panel
Torque limiter
Blocking magnets
Higher voltage rating (on request)
Alternative current ratings (on request)

Specifications

Technical Data Overview

The values below represent the specification of a typical DCBD Double configuration. All products are engineered to order and exact specifications are agreed with the customer.

01/ Product Classification

Product Classification Product Data

Product name DCBD Double
Category (L2) DC Disconnectors
Product code / SKU root DCBD-X-M.M…
Product type Disconnector
Applicable standard(s) IEC 60947-3:2020
Device family description High Current DC Disconnectors
Primary installation environment Busbar / rectifier installation

Electrical Ratings Product Data

Rated voltage (Vdc) 1500
Higher voltage available on request Yes
Rated current — min (kA) 84
Rated current — max (kA) 168
Rated current options (kA) 84, 96, 108, 120, 132, 144, 156, 168
Alternative current ratings available Yes
Short circuit withstand — 1s ≤12 × rated current
Voltage drop at rated current <50 mV
Temperature rise at rated current 65 °K
Utilisation category DC-20A

Dielectric Performance Product Data

Impulse voltage withstand — open position (kVp) 10 kVp
Withstand voltage — live parts to earth, 50 Hz 1 min 10 kV
Withstand voltage — open contacts, 50 Hz 1 min 10 kV
Withstand voltage — open contacts, dc 3,820 V
Withstand voltage — aux contacts to earth, 50 Hz 1 min 2.5 kV
Withstand voltage — actuator / motor to earth, 50 Hz 1 min 2 kV

Construction Product Data

Contact Insulation Medium Air
Frame / drive material Stainless steel 316, FRP & GRP insulation components
Terminal / blade / finger material High conductivity copper
Contact face material Solid silver
Patented fixed carriers Yes
Busbar plate material Copper or Aluminium
Busbar connection method Bolted or welded
Isolation gap visibility Visible
Mounting orientation Horizontal

Environmental Product Data

Standard degree of protection IP0
Standard environmental protection level (IEC 60947-3) Level 4
Ambient temperature range -5°C to +50°C
Relative humidity ≤95%
Installation altitude ≤1000 m

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Like what you see, or have some questions about this product or others like it? Speak to a member of our team who would be happy to discuss with you.  We’ve been designing and manufacturing products like this for over 70 years, developing proven solutions and delivering real results.

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