Expert Design & Engineering for High-Current DC Systems
Many successful electrochemical projects start with great design. G Corner brings over 40 years of engineering expertise to every project, understanding your process requirements, anticipating operational challenges, and developing DC electrical systems that perform reliably from day one.
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Introduction
With over 40 years specialising in high-current DC processes for electrochemical industries, we understand what works in the real world. Poor electrical design leads to energy losses, thermal failures, and unplanned downtime: problems that cost far more to fix after commissioning than to engineer correctly the first time.
G Corner initiates every project from your basic operating parameters and plant layout drawings. Our engineering team develops detailed performance calculations to confirm that the proposed system will meet all operational, thermal, and electrical requirements once installed. From that foundation, we produce comprehensive layout and detailed design documentation, with all engineering drawings produced at our Head Office in the United Kingdom.
Our design capability spans the full range of high-current DC electrical components: busbar systems, DC switchgear, DC isolators, support clamps, insulation grids, and shorting frames. Whether you're at pre-feasibility stage or ready for detailed engineering, G Corner supports you through every phase of the project lifecycle.
G Corner produces a full suite of engineering documentation for every project, including layout drawings, detailed assembly drawings, and component specifications. All documents are developed at our UK Head Office and submitted for client approval before manufacture begins, ensuring full alignment at every stage.
Before a single component is manufactured, our engineering team develops rigorous electrical, thermal, and mechanical performance calculations. These confirm that the system will meet your operational requirements, stay within safe temperature limits, and deliver the expected efficiency over its full service life.
Our design output is fully integrated with our manufacturing process in India, ensuring a seamless transition from engineering to production. Drawings are produced in universally compatible 3D file formats, allowing direct integration with our manufacturing systems and easy sharing with client teams.
Engineering doesn't end when drawings are issued. G Corner's design team remains engaged through installation and commissioning, providing technical support, answering site queries, and ensuring the installed system matches design intent precisely.
All projects are modelled using industry-leading 3D design software including Autodesk Inventor, Ansys, SolidWorks, and Creo. This allows us to share and receive 3D models in universal file formats, enabling seamless integration with your own engineering environment.
Experience & Expertise
We've spent over 40 years designing electrical systems for copper, zinc, nickel, cobalt, and chlorine refining, and more recently for green hydrogen production. We understand the specific demands of electrochemical processing: the sustained high currents, the thermal management challenges, and the precision required at every joint and connection point.
G Corner's engineering team combines deep industry knowledge with continuous investment in research and development, ensuring our design capability remains at the forefront of technology.
Our global delivery model gives clients complete confidence. Detailed engineering is managed from our UK Head Office, providing a single point of technical accountability. Manufacturing is carried out at our state-of-the-art facility in India, ensuring quality control, competitive delivery, and full traceability of every component from design to despatch.
We employ 3D modelling as standard practice on all projects, offering clients a full 360° view of layouts and components before manufacture begins. This improves identification of site constraints early, reduces costly design changes downstream, and gives your team a clear visualisation of the final installed system.
Capabilities
Design & Engineering
Capabilities
Integrated Services
Our full service offering supports your requirements from early stage to end of life. From initial design through to commissioning, testing, and long-term maintenance support, G Corner delivers everything under one roof.
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