Shorting Frames - Maintaining Cell Line Current during maintenance

G Corner’s Shorting Frames, also known as Jumper Frames, are designed to maintain current flow through electrowinning cell lines during maintenance activities. By safely bypassing individual cells, they allow operators to remove, inspect, or service equipment without interrupting power to the rest of the circuit. Engineered for high-current applications and customised to suit each tankhouse layout, G Corner’s shorting frames help minimise downtime, maintain production continuity, and improve overall operational efficiency.

G Corner’s Shorting Frames are purpose-built to maintain current flow through electrowinning g cell lines during maintenance, inspection, and cell change-out activities. By providing a temporary low-resistance bypass across one or more cells, they allow essential work to be performed without disrupting production across the remainder of the circuit, helping to maximise plant availability and operational efficiency.

Manufactured from high-conductivity laminated copper busbars, each shorting frame is engineered to suit the operating current, cell geometry, and tankhouse layout of the installation. Shorting Frames are typically designed to match the length of the cell while providing sufficient width and clearance for the safe removal and replacement of anodes and cathodes while the frame remains in position.

To ensure reliable current transfer, each frame is fitted with spring-loaded contact pins aligned to the electrowinning anode and cathode hanger bar spacing. The spring-loaded design compensates for variations in hanger bar height, maintaining consistent electrical contact across all connection points. Flexible laminated or braided copper connectors link the contact pins to the frame, ensuring efficient current distribution, low contact resistance, and dependable performance in demanding refinery environments. 

Shorting Frames

What we typically supply

01

Unswitched Shorting Frames

G Corner’s Unswitched Shorting Frames are a proven solution for maintaining uninterrupted current flow during routine tankhouse maintenance. Designed for electrowinning and electrolyser operations, these frames provide a temporary low-resistance bypass around cells that need to be removed from service, allowing maintenance activities to be carried out without shutting down the entire cell line. Their simple, robust design offers reliable performance, safe operation, and long service life in demanding high-current environments.  Before installation, the operating current is reduced and the frame is positioned across the selected cell location. Once the spring-loaded contacts engage with the adjacent hanger bars, the frame establishes an alternative current path, enabling the isolated cell to be safely removed from the circuit while production continues across the remainder of the line.

02

Single-Cell Shorting Frame

The Single-Cell Shorting Frame is designed to bypass one electrolytic cell at a time. Custom-sized to suit the refinery cell dimensions, it spans the isolated cell and makes electrical contact with the adjacent cells on either side, providing a secure and efficient current path during maintenance operations.

03

Double-Cell Shorting Frame

The Double-Cell Shorting Frame provides the ability to bypass two adjacent cells simultaneously, offering greater flexibility for larger maintenance tasks or refurbishment activities. Designed to span both isolated cells and connect to the adjacent cells at each end, it enables efficient maintenance planning while maintaining continuous current flow through the active circuit.

04

Switched Shorting Frames

G Corner’s Switched Shorting Frames are designed for tankhouses and electrolyser facilities where reducing operating current prior to frame installation is not practical. Incorporating integrated high-current vacuum switching technology, these frames enable a bypass circuit to be established safely and efficiently without interrupting normal operating conditions, helping to maximise production uptime and minimise operational disruption. The switch normally considered for this operation is the G Corner DCMR type. With the switch in the open position, the frame can be installed and positioned on the cell line while the circuit remains energised. Once secure electrical contact has been established with the adjacent hanger bars, the integrated switch is closed, creating a controlled low-resistance bypass path around the cell or cells being isolated. This allows maintenance, inspection, or equipment replacement activities to be carried out without reducing cell line current or affecting the performance of the remaining circuit. Custom-engineered to suit each refinery’s operating current, cell configuration, and safety requirements, G Corner’s Switched Shorting Frames provide a reliable and efficient solution for high-current electrowinning, electro-refining, and electrolyser applications where operational continuity is essential.

Engineer working on CAD design

Applications

Typical Applications

G Corner’s Shorting Frames are designed for use in copper, nickel, and zinc electrowinning operations, where maintaining continuous current flow is critical to plant performance. They provide a safe and efficient method of temporarily bypassing individual cells during routine maintenance activities, allowing operators to perform cathode harvesting, anode replacement, cell inspections, cleaning, and repairs without interrupting production across the rest of the cell line.

By eliminating the need for complete circuit shutdowns, Shorting Frames help reduce maintenance-related downtime, maintain current continuity, and maximise tankhouse productivity. Their use supports greater operational flexibility, improved asset utilisation, and more efficient maintenance scheduling, making them an essential component of modern electrowinning facilities.

Contact our team

Like what you see, or have some questions about this product or others like it? Speak to a member of our team who would be happy to discuss with you.  We’ve been designing and manufacturing products like this for over 70 years, developing proven solutions and delivering real results.

Say hello

We collect data when processing form submissions is accordance with our Privacy Policy. Please and accept below to continue.